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Amphenol Industrial EV Service Disconnect Plug-In 200A, 690V, IP67/IP69K, For HV Battery Pack, Flange Mount MSDM2002
Specifications
| Country of Origin | Germany |
|---|---|
| Voltage | 690V |
| Brand | Amphenol Industrial |
| Colour | Orange |
| Orientation | Straight |
| Height | 103mm |
| Model | MSDM2002 |
| Depth | 62mm |
| IP Rating | IP67, IP69K |
| Connector Type | Manual Service Disconnect |
| Width | 105.5mm |
| Mount Type | Flange |
| Standards | USCAR-2. USCAER-37, LV-215 |
| Current Rating | 200A |
| Series | MSD |
| Durability | Over 50 mating cycles |
| Maximum Operating Temperature | 70°C |
| Minimum Operating Temperature | -40°C |
| For Use With | HV Battery Pack |
| Contact Gender | Male |
| Connector Gender | Male |
| Better World Claim | Renewable Energy Solution |
| Termination Method | Plug-In |
Key Features
- Manual service disconnect plug suitable for high voltage battery applications in electric vehicles.
- Rated for 200A continuous current and 690V operation, with protection up to IP67 and IP69K standards.
- Includes a high voltage interlock loop (HVIL) with a two-stage lever for safe separation prior to contact break.
- Durable plug-in male connector with flange mount, supporting over 50 mating cycles for reliable servicing.
- Operational in extreme environments from -40°C up to 70°C, in compliance with USCAR-2, USCAER-37, and LV-215 standards.
- Orange colour coded for high voltage safety, with straight orientation and manual termination method.
Product Description
The Amphenol Industrial MSDM2002 is a robust EV service disconnect plug designed for reliable operation in high-voltage automotive applications, specifically for hybrid and electric vehicle (EV) battery pack integration. Engineered with a focus on safety and ease of use, it enables simple manual disconnection of internal high-voltage circuits without the need for specialised tools.
Capable of carrying up to 200A at 690V, the MSDM2002 features IP67 and IP69K ingress protection ratings, ensuring resistance to dust, water and high-pressure cleaning conditions frequently encountered in automotive and industrial environments. Its flange mount and straight, plug-in male connector support integration in multiple system configurations.
A key feature is the integrated High Voltage Interlock Loop (HVIL) that leverages a two-stage lever mechanism, opening the safety interlock before separation of the HV contacts. This delivers an additional layer of operator protection by interrupting the interlock circuit ahead of physical disconnection, reducing the risk of electrical arcs or short circuits during maintenance or emergency service.
The connector supports operational temperatures from -40°C to 70°C and meets stringent automotive connector standards including USCAR-2, USCAER-37, and LV-215. Durability exceeds 50 mating cycles, making it suitable for workshop or field service scenarios that demand repeated engagement and disengagement. The orange colour coding provides clear visual identification for high voltage components, supporting safety best practices in EV powertrain equipment.
Applications include use as a safety/service disconnect in high voltage battery packs for passenger cars, commercial vehicles, hybrid and electric buses, or any system requiring manual isolation of high-current DC power. It is ideal for maintenance tasks, battery pack replacements, and emergency service isolation points within automotive or industrial power modules.
Browse related high voltage connectors, charging solutions, and EV service safety components from Amphenol Industrial in the Automotive Electrical Connectors category on EnvMart.
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Frequently Asked Questions
This model has a current rating of 200A, making it suitable for high voltage applications.
The MSDM2002 is rated for operation at 690V, suitable for high voltage battery applications.
It features IP67 and IP69K ingress protection ratings, ensuring resistance to dust and water, as well as high-pressure cleaning conditions.
This unit operates effectively in temperatures ranging from -40°C to 70°C.
It is a manual service disconnect connector designed for high voltage battery packs.
This model features a flange mount design, facilitating integration into various systems.
It includes a high voltage interlock loop (HVIL) with a two-stage lever for safe separation prior to contact break, enhancing operator safety.
The MSDM2002 is designed to support over 50 mating cycles, ensuring reliability during repeated use.
It is orange in color, which provides clear visual identification for high voltage components, supporting safety practices.
This model complies with USCAR-2, USCAER-37, and LV-215 standards, ensuring it meets automotive connector requirements.
It utilizes a plug-in termination method, allowing for easy manual disconnection.
It is designed for use as a safety/service disconnect in high voltage battery packs for electric and hybrid vehicles, among other applications.
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